Let's Delve Deeper into the Fascinating Process of Creating a Ceramic Product from Scratch.

Conceptualization and Design:

The journey begins with the conceptualization and design phase. Our HomeYoung factory's team of skilled designers and artisans work closely to create innovative and aesthetically pleasing designs that cater to the evolving needs and preferences of your target audience. We take into account factors such as functionality, ergonomics, and current market trends to ensure our designs are both visually appealing and practical.

Material Selection:

Once the design is finalized, we carefully select the suitable raw materials and price for our client. We prioritize materials that are durable, eco-friendly, and safe for everyday use. Our commitment to sustainability ensures that our products not only meet the highest standards but also contribute to a greener future.

Molding and Shaping:

after carry out product design, and then make a model, which will increase by 14% due to shrinkage after the firing process. A plaster mold (master mold) is then made for the model.

Making the Mold:

If the first casting of the master mold meets the requirements, the operating mold is made.

Pour into the plaster mold:

Pour the liquid ceramic slurry into the plaster mold. The gypsum absorbs some of the moisture in the slurry, forming the wall or "embryo" of the product. The wall thickness of the product is directly proportional to the time the material is in the mold. After reaching the desired body thickness, the slurry is poured out. Gypsum (calcium sulfate) gives the product limestone and helps it solidify to a state where it can be removed from the mold.

Drying and Firing:

Once the ceramic products are shaped, they undergo a meticulous drying process. This step is crucial to remove any excess moisture from the clay, preventing cracks or deformities during firing. After drying, the products are fired in kilns at high temperatures, ranging from 1200 to 1400 degrees Celsius. This firing process strengthens the ceramic, making it durable and ready for glazing.

Glazing and Decoration:

Glazing is a vital step that not only enhances the visual appeal of the ceramic product but also adds a protective layer. Our advanced glazing techniques ensure a smooth and flawless finish, while also providing resistance against scratches, stains, and chipping. Additionally, we offer a wide range of decorative options, including hand-painted designs, decals, or embossing, to add a unique touch to each piece.

Quality Control:

At every stage of the production process, stringent quality control measures are implemented to ensure that each ceramic product meets our high standards. Our dedicated quality control team meticulously inspects each piece for any imperfections, ensuring that only the finest products reach your supermarket's shelves.

Packaging and Delivery:

Once the ceramic products pass our rigorous quality control checks, they are carefully packaged to ensure safe transportation. We understand the importance of timely delivery, and our efficient supply chain management ensures that your orders are delivered promptly and in pristine condition.

By taking you through the step-by-step process of creating a ceramic product from 0 to 1, we aim to showcase the level of craftsmanship, attention to detail, and advanced technology that goes into each piece. Contact us today to experience the exceptional quality and innovation of our household ceramic products firsthand.